1. Clay with which clay-lump buildings
in East Anglia are made is a Marl containing up to about
20% clay. This chalky boulder clay also contains chalk,
sand and gravel.
2. Clay tends to shrink when heated because the
moisture content is reduced.
3. Walls made of clay offer little resistance to the
passage of water vapour. Interstitial condensation is
not a problem unless a barrier is introduced.
4. Forcing cement renders on to clay-lump walls by
using a metal armature fixed to the wall results in the
render cracking which lets water in and condensation to
form on the back of the render. This moisture is drawn
to the base of the wall where it can accumulate in the
clay.
5. The strength of clay walls will vary with density
and moisture content. At about 13% moisture content (dry
weight) strength is reduced to about 0.1N/mm²(1 ton
f/ft²).
6. Clay walls have an ultimate crushing strength of
about 1.5mm (15 tons f/ft²) and a safe crushing strength
of about 0.5N/mm ² (5 tons f/ft²).
7. Thermal conductivity varies with density and with
moisture content. See BRE Digest 108 “Standard U
Values”. Average density is about 1700kg/m³(1.3
tons/yd³) which gives a K value of about 0.6-0.8 W/m° K.
8. Density can be reduced by increasing the amount of
straw in the mixture or by adding expanded clay balls or
expanded polystyrene.
9. All repairs to clay walls can be divided between
“patch” and “cut out”. Wet Clay shrinks as it dries and
this shrinkage governs the size of a patch repair.
Defects which are too large to be patched will have to
be cut out and new or second hand clay-lumps fitted in.
10. The tendency of clay to shrink can be reduced by
adding sharp sand or straw, crushed chalk or a mixture
of any of these.
11. Mortar is usually the same clay as the clay-lump
from which the larger stones have been removed or a lime
mortar not stronger than 1:3 lime:sharp sand. The
clay-lumps are better with lime if they are damp.
12. Clay-lumps for repairs can be made with clay
salvaged from the works with more straw added and are
made in a bottomless box-mould which is removed
immediately
13 A mixture of clay for render which has been
successful is:
- 6 parts clay:
- 6 parts sharp sand:
- 2-4 parts straw chopped 50mm long Barley straw
is preferred, however, finely chopped
Wheat straw is supplied by P.M. & B.J.Gooderham 01
953 888263 in 220kg bales only.
Bagged chopped straw for stables in small bales is
supplied to horse outfitters by Dixon Brothers 01 359
259341
Pet shops sell straw in smaller bales.
14. Renders should be laid on a metal armature fixed
to the wall if there is any doubt about the suitability
of the background.
15. Waterproof paints must be avoided on clay walls.
Limewash or brushing tar should be used
16. Damp proof courses are beneficial where there is
rising damp and a plinth.
17. Advise regarding the repair and treatment of clay
walls is available from a number of organisations:
The County and District Councils’ Conservation
Officers can usually give advice. This applies to:
Norfolk, Suffolk, Essex, Cambridgeshire, Hertfordshire,
Bedfordshire, Northamptonshire, Lincolnshire and
Leicestershire.
The ICOMOS (International Committee on Monuments and
Sites) U.K. Earth Structures Committee collates the work
of the local organisations and is our formal contact
with the international committee.
The Chairman is Linda Watson, 01 752 233608.
The Devon Earth Building Association (DEBA) publishes
leaflets and gives demonstrations and advice.
Contact Larry Keefe 01 626 864826.
The East Midlands Earth Structures Society (EMESS) is
based in Lincolnshire. Contact: John Hurd 01 507
480626
The East Anglian Earth Buildings Group (EARTHA)
organises demonstrations and practical days and
publishes a periodic newsletter.
Contact: Dirk Bouwens 01 953 601701
The Hampshire Group is not formally organised.
Contact: Gordon Pearson 01 962 847923
The Harborough and Daventry Earth Society is based in
Leicestershire